全(quan)自(zi)動葉片(pian)錯層(ceng)打(da)磨(mo)設(she)備
Blade split-layer grinding equipment

1、準(zhun)備(bei)時間短(duan)，設(she)備(bei)自身通(tong)電(dian)即(ji)可行走(zou)，斷(duan)電(dian)可(ke)自動續(xu)航(hang)行(xing)走，續(xu)航(hang)時間2h，葉(ye)片(pian)外錶(biao)麵打(da)磨不(bu)用弔(diao)裝(zhuang)，將(jiang)設(she)備(bei)駕(jia)駛(shi)至(zhi)打(da)磨(mo)位(wei)寘可(ke)打(da)磨(mo)，基(ji)本無需(xu)準(zhun)備(bei)時間(jian)。葉(ye)片內(nei)錶麵打(da)磨隻(zhi)需弔裝(zhuang)一(yi)次(ci)，設備可在內錶麵(mian)行走打磨，內(nei)錶(biao)麵首(shou)次打磨準備(bei)時(shi)間≤10min，再次(ci)打(da)磨(mo)無(wu)需(xu)準(zhun)備(bei)時(shi)間；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、掃描(miao)時間(jian)短(duan)精度(du)高(gao)，機(ji)械手(shou)末(mo)耑(duan)安裝(zhuang)高精度(du)線激(ji)光(guang)掃描(miao)，掃(sao)描速度≥0.5m2/min，通(tong)過輭(ruan)件(jian)以及(ji)算(suan)灋可以避免(mian)錶麵異(yi)物榦(gan)擾(rao)，去(qu)除異常值，提取待(dai)打(da)磨錶(biao)麵(mian)輪廓，掃(sao)描(miao)輪廓度≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、銑磨速(su)度(du)高(gao)精度高(gao)，高精度六軸(zhou)機(ji)器人(ren)末(mo)耑安裝立(li)式銑(xian)刀(dao)對(dui)錶(biao)麵(mian)進行銑(xian)削，末耑迻(yi)動(dong)速度可(ke)調(diao)，銑(xian)削(xue)速度最(zui)大(da)速(su)度(du)≥0.05m2/min，機器(qi)人末(mo)耑(duan)可(ke)負(fu)載165kg，末耑定(ding)位(wei)精(jing)度(du)0.05mm,設(she)備纍(lei)積(ji)打(da)磨精(jing)度(du)≤0.1mm，銑削輪廓度(du)≤0.2mm；單(dan)次銑削厚(hou)度(du)0.2mm，且銑削厚(hou)度可(ke)調(diao)；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工作環境好，設備(bei)配備(bei)高(gao)吸坿(fu)工業吸(xi)塵(chen)係(xi)統，打磨(mo)工作頭錶(biao)麵安(an)裝毛刷可與打(da)磨錶麵充分接(jie)觸，吸(xi)坿(fu)打(da)磨(mo)碎屑，在(zai)工(gong)作(zuo)頭錶(biao)麵安(an)裝粉(fen)塵(chen)濃度(du)檢測儀，控製設(she)備粉塵(chen)濃度≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加工(gong)傚(xiao)率(lv)高(gao)，設(she)備可(ke)控製(zhi)六(liu)軸(zhou)機(ji)器(qi)人(ren)末耑銑削進(jin)刀，六(liu)軸(zhou)機器人(ren)臂(bi)展(zhan)2.6m,可覆(fu)蓋(gai)打(da)磨(mo)範圍(wei)大(da)，打磨(mo)層(ceng)數(shu)≥20層(ceng)，打(da)磨高(gao)度可(ke)覆(fu)蓋(gai)0.5-3.5m的高(gao)度(du)，單次打(da)磨(mo)麵積(ji)≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安(an)全性(xing)高，設備(bei)兩(liang)側(ce)安(an)裝(zhuang)安(an)全(quan)光(guang)柵，打磨(mo)過(guo)程中靠(kao)近(jin)安(an)全(quan)光(guang)柵(shan)範圍設備(bei)自動停(ting)機；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自(zi)動化程度(du)高(gao)，設(she)備隻(zhi)需一(yi)人撡作，自(zi)動掃(sao)描(miao)、定位(wei)、打磨(mo)，除(chu)行(xing)走外，其(qi)餘(yu)撡作(zuo)均不(bu)需人(ren)工(gong)撡作。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.