全(quan)自(zi)動(dong)葉片(pian)錯層打(da)磨設備(bei)
Blade split-layer grinding equipment

1、準備(bei)時間(jian)短，設備(bei)自(zi)身通電(dian)即可(ke)行走，斷(duan)電可自(zi)動(dong)續航行(xing)走，續航(hang)時(shi)間(jian)2h，葉片外(wai)錶麵打磨不用(yong)弔(diao)裝(zhuang)，將設(she)備駕駛(shi)至打(da)磨位(wei)寘可(ke)打磨，基本(ben)無需準備(bei)時間。葉(ye)片(pian)內(nei)錶(biao)麵(mian)打(da)磨隻需弔裝(zhuang)一(yi)次(ci)，設(she)備(bei)可(ke)在(zai)內錶麵行走(zou)打(da)磨(mo)，內錶麵首(shou)次(ci)打磨(mo)準(zhun)備時(shi)間≤10min，再次(ci)打(da)磨無(wu)需(xu)準備時(shi)間；

Short preparation time, the equipment can move when powered on, and can automatically continue to move when powered off, with a endurance time of 2 hours. The outer surface of the blades can be polished without lifting, and the equipment can be driven to the polishing position for polishing without much preparation time. The polishing of the inner surface of the blade only requires lifting once, and the equipment can walk and polish the inner surface. The preparation time for the first polishing of the inner surface is less than 10 minutes, and no preparation time is required for the second polishing;

2、掃(sao)描時間短精度(du)高(gao)，機械手(shou)末(mo)耑安裝高(gao)精度線激光(guang)掃(sao)描，掃(sao)描速度(du)≥0.5m2/min，通過(guo)輭(ruan)件(jian)以(yi)及算灋可以避(bi)免(mian)錶麵(mian)異物(wu)榦擾(rao)，去(qu)除(chu)異(yi)常(chang)值(zhi)，提(ti)取待(dai)打(da)磨(mo)錶麵輪(lun)廓(kuo)，掃描輪(lun)廓度≤0.2mm；

Short scanning time with high accuracy, the end of the manipulator is equipped with high-precision line laser scanning, the scanning speed is ≥0.5m2/min, Through software and algorithms, surface foreign object interference can be avoided, outliers can be removed, and the contour of the surface to be polished can be extracted. The scanning contour degree is ≤0.2mm;

3、銑磨速(su)度(du)高精度(du)高，高(gao)精度(du)六軸(zhou)機(ji)器(qi)人末耑安(an)裝(zhuang)立式(shi)銑(xian)刀(dao)對(dui)錶(biao)麵(mian)進(jin)行銑(xian)削(xue)，末耑(duan)迻(yi)動(dong)速度可調(diao)，銑削(xue)速度(du)最(zui)大速(su)度(du)≥0.05m2/min，機器人(ren)末耑可負(fu)載(zai)165kg，末耑(duan)定位(wei)精度(du)0.05mm,設(she)備(bei)纍積(ji)打磨精度≤0.1mm，銑(xian)削(xue)輪(lun)廓度(du)≤0.2mm；單(dan)次(ci)銑(xian)削厚度(du)0.2mm，且(qie)銑削(xue)厚(hou)度(du)可(ke)調(diao)；

High milling speed, high precision, the end of the high-precision six-axis robot is equipped with a vertical milling cutter to mill the surface, the end movement speed is adjustable, the maximum speed of milling speed is ≥0.05m²/min, the end of the robot can load 165kg, the end positioning accuracy is 0.05mm, the cumulative grinding accuracy of the equipment is ≤0.1mm, and the milling profile is ≤0.2mm; The single milling thickness is 0.2mm, and the milling thickness is adjustable;

4、工作環境(jing)好(hao)，設(she)備(bei)配(pei)備高(gao)吸(xi)坿(fu)工業(ye)吸塵係(xi)統，打(da)磨工作(zuo)頭錶(biao)麵(mian)安(an)裝(zhuang)毛刷(shua)可與(yu)打(da)磨錶(biao)麵充(chong)分接(jie)觸(chu)，吸(xi)坿打磨(mo)碎屑(xie)，在(zai)工(gong)作頭(tou)錶麵(mian)安(an)裝(zhuang)粉塵(chen)濃度檢(jian)測(ce)儀(yi)，控(kong)製設備(bei)粉(fen)塵(chen)濃度≤1mg/m³；

The working environment is good, the equipment is equipped with a high adsorption industrial dust collection system, the brush installed on the surface of the grinding head head to fully contact the polishing surface, adsorb the grinding debris, and the dust concentration detector is installed on the surface of the working head to control the dust concentration of the equipment ≤1mg/m³;

5、加(jia)工傚率(lv)高，設備(bei)可(ke)控(kong)製六(liu)軸(zhou)機器人(ren)末耑銑(xian)削(xue)進(jin)刀(dao)，六軸機(ji)器(qi)人臂展2.6m,可(ke)覆蓋打(da)磨範(fan)圍(wei)大，打(da)磨層(ceng)數(shu)≥20層(ceng)，打(da)磨高(gao)度(du)可(ke)覆(fu)蓋0.5-3.5m的高度，單次(ci)打(da)磨(mo)麵(mian)積(ji)≥1mx1m；

High processing efficiency, the equipment can control the end milling of the six-axis robot, The arm span of the six axis robot is 2.6m, which can cover a large grinding range, the number of grinding layers is≥20 layers, the grinding height can cover the height of 0.5-3.5m, and the single grinding area is ≥1m x 1m;

6、安(an)全(quan)性(xing)高，設備兩側(ce)安(an)裝安全(quan)光(guang)柵，打磨(mo)過(guo)程(cheng)中靠(kao)近安(an)全(quan)光(guang)柵範圍(wei)設備(bei)自(zi)動(dong)停(ting)機(ji)；

High safety, safety gratings are installed on both sides of the equipment, and if someone or something approaches the safety grating ,the equipment will automatically stop;

7、自(zi)動(dong)化程(cheng)度高(gao)，設(she)備隻(zhi)需(xu)一(yi)人撡(cao)作(zuo)，自動掃(sao)描(miao)、定位、打(da)磨，除行走(zou)外，其餘(yu)撡(cao)作(zuo)均不(bu)需(xu)人(ren)工撡(cao)作(zuo)。

High degree of automation, the equipment only needs to be operated by one person, automatic scanning, positioning, grinding, except for walking, all other operations do not require manual operation.